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MBB Consulting™ - Tolerance Design Training Near Kansas City, KS

Tolerance Design Training Near Kansas City, KS

Tolerance Design Training
Kansas City is a metropolitan area straddling the Mississippi River. Kansas City students will learn how to cost-optimally design tolerances.
Price $349 / student
Duration 1 day
Format In-person, instructor-led slideshow with exercises and a quiz to test comprehension.
Materials Each student will receive a 3-ring binder containing print-outs of the slideshow. Assuming satisfactory quiz results graded a few days after class, each student will receive a Certificate of Completion.
Class Size5 - 10 students
Start Day
SUMOTUWETHFRSA
Legend:
unavailable
available
facility match
CityKansas City, KS

Recommended Dates

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About Tolerance Design Training


Who is Tolerance Design Training for?

Tolerance Design is most often used by Product Design Engineers and their management. In our course, Kansas City students learn:

Tolerance Design Training Course Overview:

In an interactive and fun setting. learn how to calculate the intersection point between internal manufacturing cost and external warranty cost. How many billions of dollars do you suppose have been lost due to tolerances being either too tight or too loose? If they're too tight, manufacturing cost is unnecessarily high. And often the relationship between Product Engineering and Manufacturing is strained, damaged, and contentious. If tolerances are too loose, warranty cost will be high and relations with external customers will be damaged exposing your organization to market share being stolen by competitors. Who wants to live this way? Certainly, most of the companies we visit do no tolerance design at all relying on arbitrary block tolerances. It is absolutely certain that block tolerances are costing you. Probably a 6-7 digit annual cost depending on the size of your company.

The primary focus of our 1-day Introduction to Tolerance Design is conveying how to improve profit by setting tolerances at the optimal balance between external (warranty) cost and internal manufacturing cost. Sometimes this is attained by tightening tolerances. Sometimes it is attained by loosening them. Through presentation, examples, and hands-on exercises, students will learn through doing the following in a highly interactive and fun setting:
Prioritize. Tolerances based on their ability to impact product functionality / performance through application of Design of Experiments. This introductory course is limited to 2-factor designs; 2 levels of tolerance variation one high and one low. We do offer an Advanced Tolerance Design class to address 3-factor designs.
Analyze. Cost implications associated with changing tolerances through constructing quality loss functions, calculating average quality loss, and conducting cost benefit analysis.
Choose. Which tolerances to tighten or loosen and by how much.


Prerequisites. Basic:
Knowledge of Product Design / Engineering
Math: Algebra, Summations
Excel


Details.
All students receive a binder of slide print-outs.
Students will also be asked to evaluate the class.
Comprehension will be measured with a quiz. Passing grade is 80%. Students scoring less will receive a call from their instructor to review weak points.
Once understanding is confirmed, certificate proofs will be emailed for error-checking.
Certificates will then be printed and delivered by normal mail. Certificates are individually serialized with no expiration date although annual refresher training is recommended.


Schedule. The day is usually 8am-3pm including time for breaks and followed by a quiz. Lunch is between 30-60 minutes depending on client preference.

Kansas City

City of Fountains

Excellent choice! It is a major federal government, agricultural, automotive manufacturing, and pharmaceutical production center. After Tolerance Design Training, entertainment options include performing arts, Jazz, and Nelson-Atkins Museum of Art.

Kansas City
SUMOTUWETHFRSA
Kansas City, KS
Credit: David Clark

Facility

Just outside Kansas City, our Overland Park Tolerance Design Training facility offers treetop views. The office is in the beautifully-landscaped Premier Office Park, a master-planned business campus in Johnson County, notable for being one of the best cities to live and work in America according to many reviews. The office was recently remodeled and includes a spacious and inviting reception area and well-equipped business lounge. We are near major hotel chains, an indoor mall and fine restaurants and eateries.

Testimonials

Read what our students and clients have to say.

Ricky H.
Ricky H.
Sr. Product Specialist
Materials


FMEA training via video conference was excellent with great real world examples. Material and format kept me engaged. The class was more than I expected. I (also) liked Measurement System Analysis training even though I was somewhat familiar with Gage R&R, I learned new techniques that can help me visualize the data quicker / easier. There were also areas where I was able to ask questions more applicable to my new role in this new company. Process Control training was informative and engaging. IATF training was excellent. Instructor was able to answer all of my questions and go above and beyond in assessing my own documentation. I now have not only a better understand of the subject, but I feel confident in the documents we send to our customers



Nouman Rana
Nouman Rana
Regional Lean Manager, Middle East
Oil & Gas


I had an excellent and memorable experience of attending Six Sigma Green Belt and Black Belt training from a professional trainer, coach and industry expert who was hired by our organization to help with the transformation of company processes. Our Master Black Belt was not only knowledgeable in the subject but also had several years of hands-on experience working on complex projects, solving problems, applying and implementing Lean and Six Sigma techniques. His teaching skills were exceptional making it easy for everyone to clearly understand the concepts. He brought energy and motivation in the workforce and quickly won praise, recognition and respect from management, staff and shop floor employees. His knowledge transfer, coaching, and guidance helped improve several key processes and resulted in significant improvement in company KPIs and customer satisfaction level. I highly recommend him for his remarkable skills, knowledge, passion, and professional approach towards process and business excellence.