MBB Consulting™ - Tolerance Design Training In Lexington, KY

Lexington is a major center of equestrian breeding and sports. Lexington students will learn how to cost-optimally design tolerances.

Price

$349 / student

Duration

1 day

Format

In-person, instructor-led slideshow with exercises and a quiz to test comprehension.

Materials

Each student will receive a 3-ring binder containing print-outs of the slideshow. Assuming satisfactory quiz results graded a few days after class, each student will receive a Certificate of Completion.

Class Size

7 - 12 students

Start Day

Legend:

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available

facility match

City

Lexington, KY

Recommended Dates

The following dates are recommended because they have a low minimum student requirement, or students are enrolled but not yet enough to hold a class. Please choose a date for your Tolerance Design Training class. Dates are formatted as year-month-day:

All Dates

If none of the recommended dates work with your schedule, that's ok. Please choose a date from the list below:

About Tolerance Design Training

Who is Tolerance Design Training for?

Tolerance Design is most often used by Product Design Engineers and their management. In our course, Lexington students learn:

Tolerance Design Training Course Overview:

In an interactive and fun setting. learn how to calculate the intersection point between internal manufacturing cost and external warranty cost. How many billions of dollars do you suppose have been lost due to tolerances being either too tight or too loose? If they're too tight, manufacturing cost is unnecessarily high. And often the relationship between Product Engineering and Manufacturing is strained, damaged, and contentious. If tolerances are too loose, warranty cost will be high and relations with external customers will be damaged exposing your organization to market share being stolen by competitors. Who wants to live this way? Certainly, most of the companies we visit do no tolerance design at all relying on arbitrary block tolerances. It is absolutely certain that block tolerances are costing you. Probably a 6-7 digit annual cost depending on the size of your company.

The primary focus of our 1-day Introduction to Tolerance Design is conveying how to improve profit by setting tolerances at the optimal balance between external (warranty) cost and internal manufacturing cost. Sometimes this is attained by tightening tolerances. Sometimes it is attained by loosening them. Through presentation, examples, and hands-on exercises, students will learn through doing the following in a highly interactive and fun setting:

Prioritize. Tolerances based on their ability to impact product functionality / performance through application of Design of Experiments. This introductory course is limited to 2-factor designs; 2 levels of tolerance variation one high and one low. We do offer an Advanced Tolerance Design class to address 3-factor designs.

Analyze. Cost implications associated with changing tolerances through constructing quality loss functions, calculating average quality loss, and conducting cost benefit analysis.

Choose. Which tolerances to tighten or loosen and by how much.

Prerequisites. Basic:

Knowledge of Product Design / Engineering

Math: Algebra, Summations

Excel

Details.

All students receive a binder of slide print-outs.

Students will also be asked to evaluate the class.

Comprehension will be measured with a quiz. Passing grade is 80%. Students scoring less will receive a call from their instructor to review weak points.

Once understanding is confirmed, certificate proofs will be emailed for error-checking.

Certificates will then be printed and delivered by normal mail. Certificates are individually serialized with no expiration date although annual refresher training is recommended.

Schedule. The day is usually 8am-3pm including time for breaks and followed by a quiz. Lunch is between 30-60 minutes depending on client preference.

More Cities

If Lexington won't work for you, don't worry. MBB Consulting™ also offers Tolerance Design Training in the following recommended cities plus many more:

Try Training in
Houston

Houston, TX

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San Antonio

San Antonio, TX

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Austin

Austin, TX

Try Training in
Nogales

Nogales, SO

Lexington

Horse Capital of the World

Excellent choice! At the heart of Kentucky's Bluegrass region, Lexington is famous for peanut butter, root beer, thoroughbreds, and horse racing. The world's most productive peanut butter factory can be found on Winchester Road. Known for its root beer, A&W Restaurants is headquartered here. And of course Lexington's high-calcium Bluegrass fosters strong bones and endurance in horses. Coupled with housing the Keeneland and Red Mile horse tracks, Lexington has become an epicenter of equestrian excellence.

Lexington, KY

Credit: Britt Selvitelle

Facility

Our facility is north of the intersection of Highways 4 & 68 on the southwest side of Lexington.

Maps of Nearby

The following links will open in new tabs so you don't lose your place in the pre-registration process. When you're done checking out all the cool stuff around Lexington, return here to choose a date for your Tolerance Design Training class.

Testimonials

Read what our students and clients have to say.

Nouman Rana
Regional Lean Manager, Middle East
Oil & Gas

I had an excellent and memorable experience of attending Six Sigma Green Belt and Black Belt training from a professional trainer, coach and industry expert who was hired by our organization to help with the transformation of company processes. Our Master Black Belt was not only knowledgeable in the subject but also had several years of hands-on experience working on complex projects, solving problems, applying and implementing Lean and Six Sigma techniques. His teaching skills were exceptional making it easy for everyone to clearly understand the concepts. He brought energy and motivation in the workforce and quickly won praise, recognition and respect from management, staff and shop floor employees. His knowledge transfer, coaching, and guidance helped improve several key processes and resulted in significant improvement in company KPIs and customer satisfaction level. I highly recommend him for his remarkable skills, knowledge, passion, and professional approach towards process and business excellence.

Jerry L.
Maintenance Supervisor
Chemical Manufacturing

Examples of waste elimination were spot on for our business. Slide show of issues at our plant were impactful. Ball exercise was enlightening.

		Prioritize. Tolerances based on their ability to impact product functionality / performance through application of Design of Experiments. This introductory course is limited to 2-factor designs; 2 levels of tolerance variation one high and one low. We do offer an Advanced Tolerance Design class to address 3-factor designs.
		Analyze. Cost implications associated with changing tolerances through constructing quality loss functions, calculating average quality loss, and conducting cost benefit analysis.
		Choose. Which tolerances to tighten or loosen and by how much.

		Knowledge of Product Design / Engineering
		Math: Algebra, Summations
		Excel

		All students receive a binder of slide print-outs.
		Students will also be asked to evaluate the class.
		Comprehension will be measured with a quiz. Passing grade is 80%. Students scoring less will receive a call from their instructor to review weak points.
		Once understanding is confirmed, certificate proofs will be emailed for error-checking.
		Certificates will then be printed and delivered by normal mail. Certificates are individually serialized with no expiration date although annual refresher training is recommended.