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MBB Consulting™ - Tolerance Design Training Near Worcester, MA

Tolerance Design Training Near Worcester, MA

Tolerance Design Training
Worcester began thriving upon opening of a canal and railroads. Worcester students will learn how to cost-optimally design tolerances.
Price $349 / student
Duration 1 day
Format In-person, instructor-led slideshow with exercises and a quiz to test comprehension.
Materials Each student will receive a 3-ring binder containing print-outs of the slideshow. Assuming satisfactory quiz results graded a few days after class, each student will receive a Certificate of Completion.
Class Size5 - 8 students
Start Day
SUMOTUWETHFRSA
Legend:
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available
facility match
CityWorcester, MA

Recommended Dates

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About Tolerance Design Training


Who is Tolerance Design Training for?

Tolerance Design is most often used by Product Design Engineers and their management. In our course, Worcester students learn:

Tolerance Design Training Course Overview:

In an interactive and fun setting. learn how to calculate the intersection point between internal manufacturing cost and external warranty cost. How many billions of dollars do you suppose have been lost due to tolerances being either too tight or too loose? If they're too tight, manufacturing cost is unnecessarily high. And often the relationship between Product Engineering and Manufacturing is strained, damaged, and contentious. If tolerances are too loose, warranty cost will be high and relations with external customers will be damaged exposing your organization to market share being stolen by competitors. Who wants to live this way? Certainly, most of the companies we visit do no tolerance design at all relying on arbitrary block tolerances. It is absolutely certain that block tolerances are costing you. Probably a 6-7 digit annual cost depending on the size of your company.

The primary focus of our 1-day Introduction to Tolerance Design is conveying how to improve profit by setting tolerances at the optimal balance between external (warranty) cost and internal manufacturing cost. Sometimes this is attained by tightening tolerances. Sometimes it is attained by loosening them. Through presentation, examples, and hands-on exercises, students will learn through doing the following in a highly interactive and fun setting:
Prioritize. Tolerances based on their ability to impact product functionality / performance through application of Design of Experiments. This introductory course is limited to 2-factor designs; 2 levels of tolerance variation one high and one low. We do offer an Advanced Tolerance Design class to address 3-factor designs.
Analyze. Cost implications associated with changing tolerances through constructing quality loss functions, calculating average quality loss, and conducting cost benefit analysis.
Choose. Which tolerances to tighten or loosen and by how much.


Prerequisites. Basic:
Knowledge of Product Design / Engineering
Math: Algebra, Summations
Excel


Details.
All students receive a binder of slide print-outs.
Students will also be asked to evaluate the class.
Comprehension will be measured with a quiz. Passing grade is 80%. Students scoring less will receive a call from their instructor to review weak points.
Once understanding is confirmed, certificate proofs will be emailed for error-checking.
Certificates will then be printed and delivered by normal mail. Certificates are individually serialized with no expiration date although annual refresher training is recommended.


Schedule. The day is usually 8am-3pm including time for breaks and followed by a quiz. Lunch is between 30-60 minutes depending on client preference.

Worcester

Heart of the Commonwealth

Excellent choice! Once opened, the Blackstone Canal and Boston Railroad transformed Worcester into a transportation hub and manufacturing flourished; especially, power looms, and corsets. Economic diversification spread into biotech and healthcare. Education became prominent. Worcester is known for many famous firsts like the typewriter, envelope folding machine, pressurized space suit, candlepin bowling, Valentine's Day cards, and liquid-fueled rocket launch.

Worcester
SUMOTUWETHFRSA
Worcester, MA
Credit: Joe Shlabotnik

Facility

Worcester, Marlborough, and Cedar Hill Tolerance Design Training is delivered near I95's Simarano Drive exit just north of Crane Swamp.

Testimonials

Read what our students and clients have to say.

Frank B.
Frank B.
Field Sales
Oil & Gas


Great 5S class. Easy to understand and apply. Gave good examples of how it can work and help everyone.



Steven B.
Steven B.
Electrical Supervisor
Machinery


(Our Instructor) Jake was very informative and knowledgeable in the 5S area. He was able to answer everyone's questions. Jake involved the class to help everyone understand the material.