MBB Consulting™ - Tolerance Design Training In Houston, TX

Houston is the center of America's petroleum industry. Houston students will learn how to cost-optimally design tolerances.

Price

$349

Duration

1 day

Format

In-person, instructor-led slideshow with exercises and a quiz to test comprehension.

Materials

Each student will receive a 3-ring binder containing print-outs of the slideshow. Assuming satisfactory quiz results graded a few days after class, each student will receive a Certificate of Completion.

Class Size

2 - 10 students

Start Day

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available

facility match

City

Houston, TX

Recommended Dates

The following dates are recommended because they have a low minimum student requirement, or students are enrolled but not yet enough to hold a class. Please choose a date for your Tolerance Design Training class. Dates are formatted as year-month-day:

All Dates

If none of the recommended dates work with your schedule, that's ok. Please choose a date from the list below:

About Tolerance Design Training

Who is Tolerance Design Training for?

Tolerance Design is most often used by Product Design Engineers and their management. In our course, Houston students learn:

Tolerance Design Training Course Overview:

In an interactive and fun setting. learn how to calculate the intersection point between internal manufacturing cost and external warranty cost. How many billions of dollars do you suppose have been lost due to tolerances being either too tight or too loose? If they're too tight, manufacturing cost is unnecessarily high. And often the relationship between Product Engineering and Manufacturing is strained, damaged, and contentious. If tolerances are too loose, warranty cost will be high and relations with external customers will be damaged exposing your organization to market share being stolen by competitors. Who wants to live this way? Certainly, most of the companies we visit do no tolerance design at all relying on arbitrary block tolerances. It is absolutely certain that block tolerances are costing you. Probably a 6-7 digit annual cost depending on the size of your company.

The primary focus of our 1-day Introduction to Tolerance Design is conveying how to improve profit by setting tolerances at the optimal balance between external (warranty) cost and internal manufacturing cost. Sometimes this is attained by tightening tolerances. Sometimes it is attained by loosening them. Through presentation, examples, and hands-on exercises, students will learn through doing the following in a highly interactive and fun setting:

Prioritize. Tolerances based on their ability to impact product functionality / performance through application of Design of Experiments. This introductory course is limited to 2-factor designs; 2 levels of tolerance variation one high and one low. We do offer an Advanced Tolerance Design class to address 3-factor designs.

Analyze. Cost implications associated with changing tolerances through constructing quality loss functions, calculating average quality loss, and conducting cost benefit analysis.

Choose. Which tolerances to tighten or loosen and by how much.

Prerequisites. Basic:

Knowledge of Product Design / Engineering

Math: Algebra, Summations

Excel

Details.

All students receive a binder of slide print-outs.

Students will also be asked to evaluate the class.

Comprehension will be measured with a quiz. Passing grade is 80%. Students scoring less will receive a call from their instructor to review weak points.

Once understanding is confirmed, certificate proofs will be emailed for error-checking.

Certificates will then be printed and delivered by normal mail. Certificates are individually serialized with no expiration date although annual refresher training is recommended.

Schedule. The day is usually 8am-3pm including time for breaks and followed by a quiz. Lunch is between 30-60 minutes depending on client preference.

More Cities

If Houston won't work for you, don't worry. MBB Consulting™ also offers Tolerance Design Training in the following recommended cities plus many more:

Try Training in
San Antonio

San Antonio, TX

Try Training in
Austin

Austin, TX

Try Training in
Nogales

Nogales, SO

Try Training in
Dallas

Dallas, TX

Houston

Bayou City - Energy Capital of the World

Excellent choice! Houston began with discovery of oil at the Spindletop oil field near Beaumont. Oil combined with Galveston's hurricane devastation encouraged investment in the Houston ship channel and deep water Port of Houston. WWWII spurred ship building. Development of air conditioning made Houston's low cost of living more attractive to northern companies who began relocating there. Aerospace emerged. And Houston has flourished becoming the 4th largest city in the US by population. As such, Houston will keep you busy after Tolerance Design Training with popular museums, the zoo, huge stadiums, malls, possibly the world's largest rodeo, gardens, and a stunning aquarium.

Houston, TX

Credit: Henry Han

Facility

Our Houston Tolerance Design Training site resides in an eye-catching four-story building on a prime site in northwest Houston. Set in scenic grounds, the brick building features an unusual turret design and a marble-floored lobby fronted by an impressive curtain of sweeping glass. It is close to Hwy 45 and the Texas 8 Beltway, right next to Highway 249 and Willowbrook Mall.

Maps of Nearby

The following links will open in new tabs so you don't lose your place in the pre-registration process. When you're done checking out all the cool stuff around Houston, return here to choose a date for your Tolerance Design Training class.

Testimonials

Read what our students and clients have to say.

Nouman Rana
Regional Lean Manager, Middle East
Oil & Gas

I had an excellent and memorable experience of attending Six Sigma Green Belt and Black Belt training from a professional trainer, coach and industry expert who was hired by our organization to help with the transformation of company processes. Our Master Black Belt was not only knowledgeable in the subject but also had several years of hands-on experience working on complex projects, solving problems, applying and implementing Lean and Six Sigma techniques. His teaching skills were exceptional making it easy for everyone to clearly understand the concepts. He brought energy and motivation in the workforce and quickly won praise, recognition and respect from management, staff and shop floor employees. His knowledge transfer, coaching, and guidance helped improve several key processes and resulted in significant improvement in company KPIs and customer satisfaction level. I highly recommend him for his remarkable skills, knowledge, passion, and professional approach towards process and business excellence.

Jumpei H.
Mechanical Engineer
Chemical Manufacturing

Thank you very much for the training. I was able to learn from basic ideas of 5S to form concrete improvement ideas.

		Prioritize. Tolerances based on their ability to impact product functionality / performance through application of Design of Experiments. This introductory course is limited to 2-factor designs; 2 levels of tolerance variation one high and one low. We do offer an Advanced Tolerance Design class to address 3-factor designs.
		Analyze. Cost implications associated with changing tolerances through constructing quality loss functions, calculating average quality loss, and conducting cost benefit analysis.
		Choose. Which tolerances to tighten or loosen and by how much.

		Knowledge of Product Design / Engineering
		Math: Algebra, Summations
		Excel

		All students receive a binder of slide print-outs.
		Students will also be asked to evaluate the class.
		Comprehension will be measured with a quiz. Passing grade is 80%. Students scoring less will receive a call from their instructor to review weak points.
		Once understanding is confirmed, certificate proofs will be emailed for error-checking.
		Certificates will then be printed and delivered by normal mail. Certificates are individually serialized with no expiration date although annual refresher training is recommended.