8D Training

8D Training
8D training provides students a complete problem solving methodology similar to Six Sigma, RedX, and others. 8D was developed at Ford where one of our Master Black Belts began his career using 8Ds as a regular course of business.
Price $599
Duration 2 days
Start Day Options
SUMOTUWETHFRSA
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Fast Track

If you're flexible with travel, jump ahead by selecting one of the recommended facilities to the right. Otherwise, the form below helps drill down from state to city to a specific training facility for your 8D Training class.

Recommended States

Pre-enrollment is accepted until the minimum student requirement is met. Once enough students have signed up, then we will reach out to process your payment. If minimum enrollment is not attained, we may ask that you consider an alternate date or location. With that in mind, would any of the 4 states be possible for you? Facilities in these states either have a low minimum student requirement, or already have students signing up:

StateCountry
MississippiUnited States
MissouriUnited States
TennesseeUnited States
GeorgiaUnited States


All States

However, if travel is a limitation for you and none of the states above will work, don't worry. We have several options. And if none of those below suit your needs, feel free to contact us and make a request. We will do everything possible to accomodate. A common request we receive is to do on-site training for companies seeking to get several employees trained at the same time.



About 8D Training

8D training provides students a complete problem solving methodology similar to Six Sigma, RedX, and others. 8D was developed at Ford where one of our Master Black Belts began his career using 8Ds as a regular course of business.

8D stands for the "8 Disciplines" (of problem solving). Before it was called this, Ford called it TOPS (Team-Oriented Problem Solving). One of our Master Black Belts lived with TOPS and 8D as it evolved over several years at Ford. An best practice of 8D is the last step (D8), where the team's accomplishment is celebrated. This is because Lean Daily Management boards at Ford included SQDCME where "M" stands for Morale. Morale was an essential aspect of everything we did and protected us from practicing "Lean Gone Wrong" (TM).

The disciplines are:

  • D0: Plan. Plan for solving the problem and determine the prerequisites. Together with D1-D3, this is similar to MBBC's interpretation of Six Sigma's Define Phase.
  • D1: Team. Establish a team of people with product/process knowledge.
  • D2: Define and describe the problem. Specify the problem by identifying in quantifiable terms the who, what, where, when, why, how, and how many (5W2H) for the problem.
  • D3: Develop interim containment plan; implement and verify interim actions. Define and implement containment actions to isolate the problem from any customer. We notice that some Lean Six Sigma trainers and even accredited training material completely omit the critical step of containment.
  • D4: Determine, identify, and verify root causes and escape points. Identify all applicable causes that could explain why the problem occurred. Also identify why the problem was not noticed at the time it occurred. All causes shall be verified or proved, not determined by fuzzy brainstorming. One can use 5 Whys and cause and effect diagrams to map causes against the effect or problem identified.
  • D5: Choose and verify permanent corrections (PCs) for problem/nonconformity. Through pre-production programs, quantitatively confirm that the selected correction will resolve the problem for the customer.
  • D6: Implement and validate corrective action. Define and implement the best corrective actions.
  • D7: Take preventive measures. Modify management systems, operation systems, practices, and procedures to prevent recurrence of this and all similar problems. Analogous to Six Sigma's Control Phase. Where error-proofing was not done, Control is required and may take the form of SPC, audits, etc.
  • D8: Congratulate your team. Celebrate. This is a best practice compared to Six Sigma and Shainin RedX. So, MBBC incorporates celebration into the Six Sigma Control Phase.

    Excerpted and edited from Grace L. Duffy's Modular Kaizen: Continuous and Breakthrough Improvement, ASQ Quality Press, 2014, pages 119-120.

  • Cities

    Recommended

    Fast-track your 8D Training registration by choosing one of our top 4 recommended cities below.

    Jackson
    SUMOTUWETHFRSA
    Jackson, MS

    Birmingham
    SUMOTUWETHFRSA
    Birmingham, AL
    Credit: James Willamor

    St. Louis
    SUMOTUWETHFRSA
    St. Louis, MO
    Credit: Daniel Schwen

    Nashville
    SUMOTUWETHFRSA
    Nashville, TN
    Credit: Kaldari

    States

    Recommended

    Below are our most popular 4 states.

    Mississippi
    Mississippi

    Missouri
    Missouri

    Tennessee
    Tennessee

    Georgia
    Georgia

    Testimonials

    Read what our students and clients have to say.


    Dave H.
    EH&S Manager
    Ship Building


    So happy to get a professional that knows what they're talking about in here to teach us something useful. Our hands-on measurement system analysis exercise revealed problems with one of the gages most frequently used by Quality.