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MBB Consulting™ - Tolerance Design Training Near Livonia, MI

Tolerance Design Training Near Livonia, MI

Tolerance Design Training
Livonia's commerce is known for being transformed from agricultural to industrial with the construction of a GM factory in 1948. Livonia students will learn how to cost-optimally design tolerances.
Price $349
Duration 1 day
Format In-person, instructor-led slideshow with exercises and a quiz to test comprehension.
Materials Each student will receive a 3-ring binder containing print-outs of the slideshow. Assuming satisfactory quiz results graded a few days after class, each student will receive a Certificate of Completion.
Class Size5 - 8 students
Start Day
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facility match
CityLivonia, MI

Recommended Dates

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About Tolerance Design Training


Who is Tolerance Design Training for?

Tolerance Design is most often used by Product Design Engineers and their management. In our course, Livonia students learn:

Tolerance Design Training Course Overview:

In an interactive and fun setting. learn how to calculate the intersection point between internal manufacturing cost and external warranty cost. How many billions of dollars do you suppose have been lost due to tolerances being either too tight or too loose? If they're too tight, manufacturing cost is unnecessarily high. And often the relationship between Product Engineering and Manufacturing is strained, damaged, and contentious. If tolerances are too loose, warranty cost will be high and relations with external customers will be damaged exposing your organization to market share being stolen by competitors. Who wants to live this way? Certainly, most of the companies we visit do no tolerance design at all relying on arbitrary block tolerances. It is absolutely certain that block tolerances are costing you. Probably a 6-7 digit annual cost depending on the size of your company.

The primary focus of our 1-day Introduction to Tolerance Design is conveying how to improve profit by setting tolerances at the optimal balance between external (warranty) cost and internal manufacturing cost. Sometimes this is attained by tightening tolerances. Sometimes it is attained by loosening them. Through presentation, examples, and hands-on exercises, students will learn through doing the following in a highly interactive and fun setting:
Prioritize. Tolerances based on their ability to impact product functionality / performance through application of Design of Experiments. This introductory course is limited to 2-factor designs; 2 levels of tolerance variation one high and one low. We do offer an Advanced Tolerance Design class to address 3-factor designs.
Analyze. Cost implications associated with changing tolerances through constructing quality loss functions, calculating average quality loss, and conducting cost benefit analysis.
Choose. Which tolerances to tighten or loosen and by how much.


Prerequisites. Basic:
Knowledge of Product Design / Engineering
Math: Algebra, Summations
Excel


Details.
All students receive a binder of slide print-outs.
Students will also be asked to evaluate the class.
Comprehension will be measured with a quiz. Passing grade is 80%. Students scoring less will receive a call from their instructor to review weak points.
Once understanding is confirmed, certificate proofs will be emailed for error-checking.
Certificates will then be printed and delivered by normal mail. Certificates are individually serialized with no expiration date although annual refresher training is recommended.


Schedule. The day is usually 8am-3pm including time for breaks and followed by a quiz. Lunch is between 30-60 minutes depending on client preference.

Facility

Livonia and Novi Tolerance Design Training is delivered 24 min north of the airport near I275's Eight Mile Road exit, within walking distance of On the Border, McDonald's, Taco Bell, Dhaba Indian Kitchen, Benihana, and Freshlicious Burgers. Radisson's Country Inn looks like a good place to stay.

Maps of Nearby

The following links will open in new tabs so you don't lose your place in the pre-registration process. When you're done checking out all the cool stuff around Novi, return here to choose a date for your Tolerance Design Training class.

Testimonials

Read what our students and clients have to say.

Katherine B.
Katherine B.
Facilities and Lab Tech
Electronics


This training has taught me that there is so much more than just simple organizing. It has opened my eyes to things within my facility that can be worked on ASAP.



Ray R.
Ray R.
Safety Manager
Oil & Gas


Our 5S training was excellent, material was in order, enjoyed the beach ball exercise. Instructor did a good job presenting. No death by PowerPoint.